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Insulated Hat

I made an insulated hat two year ago and it was a wonderful piece of gear for those cold nights. I got the idea from Ray Jardine. They actually sell a nice Sew It Yourself package but I wanted something with a front coverage and a curved face and I already had a nice pattern for it. The first one I made was with one layer of insulation. It was very warm compared to almost nothing in weight! After a couple of years of using, it looked much thinner and it didn't stay firm in my head, so I decided to do a second design with two layers of insulation. Sewing two layers is a little more challenging but the final product turned out great! I considered everything I leaned from the first attempt and I already see a major improvement. I think this is one of the best creative ideas of Ray Jardine! They actually use the hat as a component of their sleeping system.

The final product with two lines to secure the insulated hat

A few images of making this insulated hat:






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